Client and Facility Overview
A river barge loading terminal in Mississippi is a major player in the transportation and logistics industry, specializing in the handling of bulk commodities such as grain. The terminal's sprawling facility features numerous critical structures, including 92 massive grain silos, each standing an impressive 135 feet tall.
The terminal operates 24/7, managing the loading and unloading of grain barges along a major river. Given the terminal's constant exposure to the elements and the need for seamless operations, maintenance is critical to efficiency.
Requested Maintenance
The client required a complete maintenance on their 92 grain silos, including cleaning, repair, and painting. The project also included the application of large, 40-foot company logos on the sides of the silos to enhance their corporate branding.
Driving Factors
Structural Integrity and Safety
Maintaining the structural integrity of the silos was a key priority, as any compromise could disrupt operations and pose safety risks. Repairing cracks and spalling in the concrete ensured that the silos remained fit for purpose.
Aesthetic Enhancement
With new 40-foot logos applied to the silos, the terminal sought not only functional improvements, but also a striking visual impact in keeping with its corporate identity.
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Scope of Work
- Surface Cleaning: A 6000 PSI power washer was used to thoroughly clean the silo surfaces.
- Surface Preparation: The area was masked and tarped to prevent overspray, and power tools were used to remove any loose debris and ensure that the surfaces were ready for repair and painting.
- Concrete Repair: Carboline patching compound was used to repair spalled concrete and Stampede crack filler was used for cracks.
- Painting: A fresh coat of industrial paint was applied to the silos.
- Logo Application: Company logos measuring 40 feet in length were applied to the sides of the silos.
Notable Details
Work Efficiency
Despite weather delays, Painters USA successfully completed the project on schedule through meticulous planning and efficient allocation of more than 7,000 man-hours.
Expertise in Materials
For the repairs, we chose Carboline patching compound and Stampede crack filler, both well-suited for exterior applications. These materials ensured long-lasting repairs that would withstand harsh weather conditions.
Safety Considerations
Throughout the project, we followed strict safety protocols to ensure a safe working environment for both our team and the terminal staff.
Client Satisfaction
The client expressed great satisfaction with the completed project and praised our ability to deliver quality results on time despite challenging weather conditions. Their facilities met the required structural and operational standards and also gained a refreshed and professional appearance.
If your industrial facility requires expert maintenance services, please do not hesitate to request an estimate from Painters USA today. Our team is ready to deliver professional, timely, and high-quality solutions tailored to your needs.