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Services
Refresh your building’s exterior and ensure its durability
Improve your interior with durable, low-VOC finishes tailored to your needs
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Ready for all heights and types, with certified aerial lift operators
Services
Restore, refresh, and increase the visual appeal of the exterior of your facilities
From pipe labeling to hazard marking, ensure safety and compliance
Coating solutions engineered for enduring performance, aesthetics, and regulatory compliance
Safeguard your installations against the elements with durable coatings
Protect and revitalize your machinery
Safety-focused, compliant painting for difficult-to-access areas
Ready for all heights and types, with certified aerial lift operators
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Services
Durable coatings for forklift traffic, slip resistance, chemical resistance, and more
Reliable sealing and caulking for commercial and industrial environments
Transform floors into sleek, resilient surfaces with our concrete polishing.
Durable repair, patching, and resurfacing for industrial and commercial spaces.
Ensure safety and compliance with secure footing for workers and customers
Certified ESD flooring for durability, safety, and compliance
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Durability and thermal shock resistance for industrial environments.
Industrial Cleaning

Comprehensive industrial cleaning services. We’re committed to delivering thorough and efficient cleaning solutions that enhance safety, maintain equipment longevity, and ensure compliance with industry standards.

Services
Ready for all heights and types, with certified aerial lift operators
From advanced robotics to heavy-duty machines, ensure optimal performance and longevity
Mitigate risk and prevent catastrophic outcomes with professional dust cleaning
Versatile cleaning and surface preparation for industrial needs.
Designed for delicate finishes to heavy-duty industrial cleaning
Eradicate dirt, grime, mold, and other contaminants from your facilities
An innovative, environmentally friendly, and efficient alternative to traditional blasting
Efficiently clean with no water, chemicals, or secondary waste

Concrete Silo Roof Coating in Benson, IL

Location:Benson, Illinois
Industry:
Industrial
Industry:
Agriculture, Construction, General Contractors, Industrial New Construction, Warehouse and Distribution
Location:Benson, Illinois
Services Performed:
Concrete Floor Repair and Resurfacing, Corrosion Control, Epoxy Flooring, Industrial Exterior Painting, Industrial Flooring, Joint Sealing and Caulking

Client and Facility Overview

Our client operates a facility in Benson, IL that specializes in grain and feed storage. The facility includes several silos that are essential to their operations, ensuring the safe and efficient storage of valuable commodities. Their focus on maintaining high standards in their storage solutions underscores their commitment to quality and reliability in the grain and feed industry.

Requested Maintenance

This project focused on the complete removal and replacement of the existing roof systems, as well as detailed repairs and coatings to prevent future problems and extend the life of the silos.

Decision Driver and Timing

Preventative maintenance was the primary driver for this project. Silos often suffer from neglect until a problem, such as a leak, becomes apparent. Given the valuable commodities stored within, the client opted for preemptive measures to avoid costly disruptions.

Scope of Work

  • Complete Roof System Removal: The existing, failing roof systems were entirely removed to pave the way for improved replacements.
  • Surface Preparation: A diamond grinder was used to open the pores of the concrete to ensure optimal adhesion for subsequent coatings.
  • Re-flashing Protrusions and Vents: A three-step process involving elastomeric flashing and polyester fabric was applied.
  • Crack and Leak Repairs: Ground out all cracks, installed backer rod, and filled the cracks with a polyurethane crack filler to stop existing leaks.
  • Surface Smoothing: Pitted and spalled areas were filled with a slope building compound to create a level surface for the final coating.
  • Elastomeric Coating Application: The elastomeric coating was applied to accommodate the expansion and contraction of the concrete throughout the seasons.
  • Anti-slip Surface: An aggregate was broadcast into the topcoat to provide an anti-slip finish for increased safety.

Notable Details

Assurance of Quality

Painters USA is proud to offer a 10-year warranty on this project, subject to annual inspections and minor maintenance by our team.

Client Trust and Referrals

This is the third project Painters USA has completed for this client, demonstrating a strong, ongoing relationship. Our commitment to excellence has also led to referrals within the grain and feed industry.

Safety and Compliance

All work was performed under strict safety guidelines to ensure a safe environment for both the crew and the client's staff. We've adhered to OSHA standards and incorporated measures such as elastomeric coatings that provide long-term resistance to environmental stressors.

Client Satisfaction

The client has consistently chosen Painters USA for their critical maintenance needs, a testament to our quality, professionalism, and reliability. The projects we've completed for them reinforce their confidence in our services, laying the groundwork for future collaborations.

A well-maintained roof is crucial for protecting your valuable assets. Make sure your facility is protected by experts in industrial painting and coatings. Request an Estimate from Painters USA today!

Industry:
Industrial
Location:Benson, Illinois
Services Performed:
Concrete Floor Repair and Resurfacing, Corrosion Control, Epoxy Flooring, Industrial Exterior Painting, Industrial Flooring, Joint Sealing and Caulking
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