Client and Facility Overview
Our client is an oil and gas manufacturing company located in Lafayette, Indiana. The Lafayette plant is a bustling hub of activity with diverse manufacturing processes, including areas for pedestrian traffic, machine operation, and material handling that require clear and efficient traffic management. The company plays a critical role in supplying components and machinery to the oil and gas sector.
Project Overview
The primary focus of the project was to install an epoxy flooring system and apply line striping to define pedestrian walkways and guide forklifts and other machinery. This initiative was driven by the need to improve safety, organization and efficiency in the busy warehouse and production areas.
Scope of Work
Surface Preparation and Patching
To ensure the durability and integrity of the new flooring system, our team began by preparing the floors using 30/30 diamond floor grinders. This step involved removing the existing floor coating and opening up the concrete surface to be receptive to the new high-build epoxy finish. We also patched existing cracks, holes, and spalls using fast-dry epoxy patch or polyuria, addressing any underlying structural weaknesses.
Priming and First Coat Application
After meticulously preparing the surface, we applied a penetrating epoxy sealer as a primer, followed by a high-build, 100% solids epoxy coating in gray and blue shades. This epoxy system not only provides a tough and aesthetically pleasing finish, but also adds an extra layer of protection to the concrete floors.
Line Striping
To ensure optimal visibility and durability, the designated pedestrian walkways and safety zones were striped using Polyaspartic Epoxy in Safety Yellow. The bright, highly-visible line striping helps maintain organized traffic flow and improves overall workplace safety.
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Challenges and Solutions
On-Time and On-Budget Delivery
One of the biggest challenges was completing the project without disrupting the facility's daily operations. Despite these constraints, our team worked efficiently and effectively to deliver the project on time and within budget. This was accomplished through careful planning and execution, including working off-hours and coordinating closely with the client's team.
Repeat Business
The success of the project strengthened our relationship with the client, who was so pleased with our work that they requested additional services at the same facility. This continued relationship underscores Painters USA's commitment to quality and professionalism.
Ready to Enhance Your Facility?
If you're looking to improve the safety, durability, and efficiency of your industrial or commercial facility, Painters USA is here to help. Request an Estimate today and let's discuss how we can meet your unique needs.