Client and Facility Overview
Focused on quality and precision, this Illinois automotive glass manufacturing facility operates multiple production lines to meet the growing demand for glass solutions in the automotive industry.
Requested Maintenance
To align with Six Sigma (6S) compliance, the company needed to rejuvenate its walkways and line striping, which had become worn and nearly non-existent. This upgrade was critical for both safety and organizational efficiency, ensuring clear and durable pathways within the busy manufacturing environment.
Scope of Work
- Diamond Grinding: Utilized state-of-the-art diamond grinders to remove old epoxy and open the concrete pores.
- Surface Repair: Repaired all holes, cracks, and spalls under the new walkway.
- Primer Application: Applied a penetrating epoxy primer to the primed walkways.
- Epoxy Coating: Coated the walkways with a high-build 100% solid polyaspartic epoxy in a bright green color.
- Stripe Painting: Applied two coats of fast-dry paint on all stripes and cross-hatch lines in yellow and white.
- Durability Enhancement: Added a clear coat of high-build urethane over the walkway for additional durability.
- Safety Improvement: Incorporated an anti-slip aggregate for enhanced traction and safety.
Notable Details
Enhanced Safety Measures
The use of anti-slip aggregate ensures that the walkways provide additional traction, significantly reducing the risk of slip and fall incidents, which is essential in a high-traffic manufacturing environment.
Aesthetic and Functional Upgrade
The bright green color, combined with the yellow and white striping, not only adds visual appeal, but also enhances functional clarity. These markings provide clear, easy-to-follow pathways that support the facility's organizational goals.
Advanced Preparation for Durable Results
We ensured a strong, durable bond by carefully preparing the concrete surfaces before applying the coatings. This preparation included diamond grinding to open the concrete pores and patch any imperfections, providing a solid foundation for the epoxy coatings.
Minimal Disruption
Our strategic approach allowed us to complete the project with minimal disruption to the plant's operations. By working efficiently and coordinating closely with the customer, we ensured that the modifications were completed on time and did not disrupt production processes.
Client Satisfaction
The revitalized walkways and line striping have significantly improved the facility's organization, safety, and visual appeal. The client now enjoys durable flooring solutions that support their lean manufacturing transformation, reflecting their commitment to operational excellence and employee safety.
If your facility requires similar enhancements to meet compliance and safety standards, Contact Us today for a consultation.