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Refresh your building’s exterior and ensure its durability
Improve your interior with durable, low-VOC finishes tailored to your needs
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Ready for all heights and types, with certified aerial lift operators
Restore, refresh, and increase the visual appeal of the exterior of your facilities
From pipe labeling to hazard marking, ensure safety and compliance
Coating solutions engineered for enduring performance, aesthetics, and regulatory compliance
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Protect and revitalize your machinery
Safety-focused, compliant painting for difficult-to-access areas
Ready for all heights and types, with certified aerial lift operators
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Durable coatings for forklift traffic, slip resistance, chemical resistance, and more
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Durable repair, patching, and resurfacing for industrial and commercial spaces.
Ensure safety and compliance with secure footing for workers and customers
Certified ESD flooring for durability, safety, and compliance
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Durability and thermal shock resistance for industrial environments.
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Comprehensive industrial cleaning services. We’re committed to delivering thorough and efficient cleaning solutions that enhance safety, maintain equipment longevity, and ensure compliance with industry standards.

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Efficiently clean with no water, chemicals, or secondary waste

Floor Repair and Epoxy Coating for Manufacturing Plant in Indiana

Location:., Indiana
Location:., Indiana

Client and Facility Overview

This project was for a large manufacturing plant in Indiana. The facility includes extensive office space and a large production floor that reflects the scale of its operations. Known for its substantial production capacity, the plant is a key player in the local industry.

Requested Maintenance

The client required a complete floor repair and application of a durable epoxy coating in their main manufacturing, shipping and receiving areas. The goal was to revitalize the heavily trafficked floor and ensure it could withstand future demands.

Decision Driver and Timing

The constant wear and tear typical of such a high-traffic environment were the driving factors behind this project. The client needed a flooring solution that would not only restore the integrity of the current floor, but also provide long-term durability to minimize future maintenance disruptions.

Scope of Work

  • Surface Preparation: Extensive prep work including removing floor bolts, repairing unusual cracks, filling holes, slurrying spalled areas and degreasing.
  • Diamond Grinding: Ensured the concrete surface was receptive to the new coating through thorough diamond grinding.
  • Epoxy Coating Application: Applied one coat of epoxy primer followed by two coats of 100% solid epoxy in safety orange.

Notable Details

No Facility Shutdown Required

The project was coordinated to minimize disruption to ongoing plant operations. By working systematically in phases, Painters USA ensured that a complete plant shutdown was not necessary.

Extensive Preparatory Work

The preparation phase was critical to the success of the project. This involved attention to every detail from bolt removal to degreasing to ensure the floor was in optimal condition for the epoxy coating. This attention to detail is similar to preparing a car's body before painting, and ensures a solid and durable end result.

High-Durability Epoxy Coating

The use of a highly durable 100% solid epoxy was essential to meet the client's need for a long-lasting floor. The safety orange color also improves visibility and contributes to a safer working environment.

Adaptation to Client Needs

Understanding that the client operates in a high-demand environment, Painters USA tailored the project timeline and execution strategy to fit seamlessly into the existing operational schedule, preventing any operational hiccups.

Client Satisfaction

Having addressed all structural and aesthetic requirements, Painters USA successfully delivered a revitalized and robust flooring solution. The client was very pleased with the outcome of the project, noting the professional execution and minimal disruption to their daily operations.

For your own industrial painting, flooring, or cleaning needs, Request an Estimate with Painters USA.

Location:., Indiana
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