Client and Facility Overview
Situated in South Dakota, this client operates a sprawling 74,000-square-foot fiberglass manufacturing facility. Their facility houses cutting-edge manufacturing processes and equipment, producing a wide range of high-quality fiberglass products for various industries. The facility's expansive layout accommodates multiple production lines, storage areas, and specialized zones for different stages of the fiberglass manufacturing process.
Requested Maintenance
The client requested industrial cleaning services focusing on both the walls and the ceiling of their expansive facility. The primary goal was to enhance the overall attractiveness, safety, and cleanliness of their industrial space.
Decision Driver and Timing
An intensive cleaning was needed to reduce the risks associated with combustible dust and create a safer work environment, while making the facility brighter and more visually appealing. Painters USA was selected specifically for our ability to schedule the work during a pre-planned Memorial Day weekend plant shutdown, ensuring that normal operations would not be interrupted.
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Scope of Work
- Safety Assessment: Initial survey of the facility to identify any potential hazards and formulate a comprehensive plan for safety.
- Debris Containment: Proper masking of flooring and equipment to protect from debris during cleaning operations.
- Ceiling Cleaning:
- Blown down loose debris
- Hand scraping of any remaining loose and failed coating
- Wall Cleaning: Manual cleaning using specialized, industrial-strength cleaners
- Use of Explosion-Proof Equipment: Deployment of explosion-proof vacuums to safely handle combustible dust.
Notable Details
Customized Cleaning Solutions
Customized cleaning procedures were used for both walls and ceilings. For the walls, specialized cleaners were used to ensure maximum cleanliness without compromising the substrate material.
Client-Contractor Coordination
Close collaboration with the client was critical to the success of the project. Pre-planning meetings ensured that all aspects of the project were in sync with the customer's schedule and operational needs.
Client Satisfaction
Our client was very pleased with the quality of work and professionalism of the Painters USA team. The project was completed on schedule without disrupting normal plant operations and met their goals for cleanliness and safety.
Would you like to discuss how Painters USA can assist with your industrial cleaning needs? Request an Estimate today!