Client Background
This client is a leader in the energy industry with a strong focus on ethanol production. As a company with a rich heritage and a forward-looking approach to sustainable energy solutions, they have established themselves as a powerhouse in the energy sector, consistently pushing the boundaries of innovation and efficiency.
Facility Description
Located strategically in Cicero, Illinois, the facility is a beacon of industrial prowess in the Midwest. Here, the company conducts critical operations that support its core mission of delivering energy solutions. The site is a hub of activity, with various processes running concurrently to maximize productivity and ensure the smooth generation of ethanol, a key component in sustainable energy.
Requested Maintenance
The client reached out to Painters USA with a specific requirement: the painting of approximately 40 feet of piping crucial to their operations. This task was not just about aesthetics; it was pivotal for the maintenance and longevity of their equipment.
Decision Driver and Timing
The primary driving factor for this project was the need for durability and protection against corrosion for the facility's piping. With the harsh conditions the pipes are exposed to, it was critical to apply coatings that would extend their life and maintain operational efficiency. The timing was chosen to minimize disruption to the facility's operations, showcasing a commitment to continuous, uninterrupted energy production.
Scope of Work
- Preliminary cleansing and degreasing of the target pipe section to ensure optimal adhesion of coatings
- Application of Amerlock 2 PPG Epoxy Primer to prepare the surface and lay the groundwork for the final coating
- Final coating with PPG Pithane Urethane topcoat to provide exceptional durability and resistance against environmental factors
Notable Details
Customized Solution
Understanding the specific challenges faced by the facility, Painters USA provided a tailored solution that included a high-performance primer and topcoat system designed to withstand the demanding conditions of ethanol production.
Efficiency and Minimized Disruption
The project was meticulously planned and executed to align with the facility’s operational schedule, ensuring that the essential work was completed without significant disruption to their productivity.
Expertise in Industrial Settings
With extensive experience in industrial painting, the Painters USA team was able to offer insights and recommendations that were both practical and effective, ensuring the long-term protection of our client's assets.
Safety and Compliance
The project was conducted with strict adherence to safety standards, ensuring not only the well-being of the Painters USA team but also maintaining the integrity of the facility. All work was performed following OSHA guidelines and the client’s own stringent safety protocols.
Client Satisfaction
Our client, with its high standards for performance and reliability, found a strong partner in Painters USA. The project was completed to their satisfaction, reinforcing the value of professional, specialized industrial painting services in maintaining and enhancing their facility's operations. As a result, Painters USA has solidified its reputation as a trusted provider in the industrial painting sector.