Client and Facility Overview
Our client is a leading provider of industrial storage solutions located in Houston, Texas. Specializing in large storage tanks, the company serves a wide range of industries, ensuring the safe and efficient containment of various materials.
Client Driving Factors
As the storage tanks aged, the exterior paint was experiencing significant weathering. The binder in the paint began to break down, leaving a chalky white residue on the surface - a clear indicator that maintenance was urgently needed. In addition, the presence of soluble salts on the tank surfaces posed a risk of corrosion, requiring immediate action.
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Scope of Work
- Cleaning: Initial cleaning of tanks using chlorowash to remove chalky residue and prepare the surface
- Preparation: Achieving SSPC-sp1 and SSPC-sp3 standards through solvent cleaning and power tooling to ensure a clean, paint-ready surface
- Priming: Application of Macropoxy 646 protective, fast-cure epoxy primer
- Finishing: Final application of Acrolon ultra high-gloss coat for a durable and aesthetically pleasing finish
Notable Details
Comprehensive Surface Preparation
To meet the rigorous SSPC-sp1 and SSPC-sp3 standards, we ensured that the tanks were thoroughly cleaned and prepared. This included the use of solvents to remove contaminants and power tools to remove any remaining loose materials.
High-Performance Coatings
The application of Macropoxy 646 and Acrolon coatings provided both immediate aesthetic improvements and long-term protective benefits. These high-performance materials were chosen to withstand the harsh environmental conditions the tanks are exposed to.
Efficiency and Minimal Disruption
The entire project was executed with minimal disruption to the client's operations. This was achieved by our well-coordinated team who ensured the project stayed on schedule while maintaining safety and efficiency.
Protective Measures
To further safeguard the tanks, additional measures included shielding the work areas to prevent contamination and ensuring all waste materials were properly disposed of, leaving the facility as clean as it was found.
Project Outcome
The result was a completely refreshed and protected surface that not only improved the aesthetics, but also significantly extended the life of the storage tanks. The client was extremely pleased with the work performed and recognized the professionalism and expertise that Painters USA brought to the project.
For more information on how Painters USA can help extend the life of your industrial infrastructure, Request an Estimate today.