Client and Facility Overview
Our client, a prominent player in the industrial sector, has been at the forefront of manufacturing and production for several years. This facility operates multiple production lines, each packed with machines and cabinets essential to their manufacturing processes.
Requested Maintenance
Our client needed extensive cleaning, machinery painting, and concrete floor polishing to prevent further deterioration and ensure smooth operations. The project was designed to address these needs without exceeding their maintenance budget, so it was broken down into manageable phases.
![]()
Decision Driver and Timing
The primary motivation for this project was the buildup of oil and grease on the machinery, which was not only unsightly, but also hindered routine cleaning and maintenance. This was affecting the life and efficiency of the equipment. The customer needed an effective cleaning and painting solution to preserve their investment and ensure continued productivity.
Scope of Work
- Surface Cleaning and Preparation
- Used an oil and grease emulsifier to break down grime
- Lightly sanded surfaces for better paint adhesion
- Wiped down with tack cloth to remove any residual debris
- Machinery Painting
- Encapsulated the painting space with plastic coverings for precision
- Covered all hoses, signs, controls, and the surrounding area
- Electrostatically sprayed machinery with Inviropoxy for a durable, clean finish
- Concrete Floor Polishing
- Employed 30/30 diamond and hand grinders to remove existing epoxy
- Progressed to a finer 800 grit diamond polisher for the final sheen
- Patched holes and cracks, and added a densifier for enhanced durability
- Finished with high-speed burnishing for a polished, long-lasting sheen
Notable Details
Adhering to Budget and Schedule
Painters USA was able to creatively adapt to the client's financial limitations by ensuring that the project was broken down into prioritized tasks that stayed within the maintenance budget. This approach minimized disruptions and kept the facility operational during peak periods.
Enhanced Machinery Longevity
By thoroughly cleaning and repainting the machines, we significantly reduced future maintenance requirements, helping to extend equipment life and improve overall efficiency.
Client Satisfaction
Having worked with us in the past, the client knew they could rely on Painters USA for a professional, thorough job. Our solutions ensured that their facility remained clean, efficient, and aesthetically pleasing, reinforcing our reputation for quality industrial maintenance services.
For more information on how Painters USA can help maintain and enhance the appearance and functionality of your facility, Request an Estimate today.