Client and Facility Overview
This Houston, Texas-based commercial facility houses a warehouse and manufacturing operation. The company prides itself on maintaining high standards for efficiency, safety, and operational excellence.
Decision Driver and Timing
The critical driver for this project was the need to improve the work environment without disrupting the plant's ongoing operations. The facility scheduled plant shutdowns, including weekends and holidays, to allow for maintenance activities that wouldn't disrupt daily operations. The client wanted to revitalize their warehouse environment with a comprehensive ceiling and wall painting service.
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Scope of Work
- Protective Measures
- Covered the conveyor belt and floor with plastic
- Hung curtains to contain potential overspray and protect surrounding areas
- Cleaning
- Cleaned the ceiling using compressed air to remove dirt, dust, and debris
- Manually wiped down ductwork, ceilings, and trusses to eliminate persistent grime
- Application
- Sprayed one coat of Acrylic Waterborne Dryfall in white on the ceiling and ductwork
- Applied block filler to the block walls, followed by one coat of latex, semi-gloss white paint
- Final Touches
- Removed all plastic coverings
- Cleaned the floors thoroughly
Notable Details
Work During Scheduled Shutdowns
Painters USA performed all activities during the client's pre-planned plant shutdowns, ensuring that their operations were not impacted. This meticulous scheduling allowed the facility to return to an updated, brighter, and more efficient workspace immediately after reopening.
Enhanced Lighting and Safety
Painting the ceiling a light, reflective color significantly improved the facility's brightness. This adjustment not only improved visibility, but also contributed to energy savings, increased safety, and improved employee morale.
Dust and Debris Control
The use of plastic coverings and curtains ensured that the rest of the facility remained untouched by dust and paint overspray. This careful approach maintained the cleanliness and safety of operational areas throughout the project.
Comprehensive Cleanup
After the project, our team ensured that the work environment was left spotless by removing all protective materials and thoroughly cleaning the floor.
Client Satisfaction
The project was completed efficiently and without any disruption to the client's operations, earning positive feedback from the facility managers. The enhanced lighting conditions and fresh, clean appearance of both the ceiling and the walls helped create a brighter, more motivating workspace for their team.
Is your facility in need of a transformation that enhances both aesthetics and functionality while working within your operational schedule? Request an Estimate from Painters USA today to see how we can help.