Client and Facility Overview
This client is a leader in the heavy industrial sector, known for its large-scale manufacturing operations. Their facility is a dynamic environment with a constant flow of heavy machinery and forklift traffic. This client is committed to maintaining high standards of safety and operational efficiency to ensure their facility remains at the forefront of industrial innovation and productivity.
Requested Maintenance
The client required a robust flooring solution due to extensive damage caused by the constant use of heavy machinery. They also wanted safety lines and bin markings to comply with ISO9001 certification guidelines and improve workplace safety and organization.
Decision Driver and Timing
The primary driver for this project was the significant wear and damage to the concrete floor, which was compromising both safety and efficiency. The customer needed a durable solution that could withstand their harsh operating environment. Timing was also critical as they wanted to complete the project with minimal disruption to their production schedule, which led us to complete the work over two weekends.
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Scope of Work
- Concrete Surface Preparation: Preparation of the concrete floor surface using a diamond-tipped grinder to open up the pores.
- Crack and Hole Repair: Repair of cracks, holes, and spalls as needed.
- Primer Sealer Application: Application of a penetrating primer sealer to ensure strong adhesion and longevity.
- Epoxy Floor Coating: Installation of one coat of 100% solids epoxy in Silver Gray for a durable, finished floor surface.
- Safety and Organization Markings: Addition of safety lines and bin markings to improve safety and organization in line with ISO9001 certification requirements.
- These markings are also crucial for facilities seeking to comply with Six Sigma (6S) programs, lean manufacturing, or Safe Quality Food Programs.
Client Satisfaction
The client was very pleased with the results, citing Painters USA's professionalism and adaptability in completing the project without interrupting their production schedule. The new epoxy flooring and safety markings have greatly improved the functionality and safety of their facility.
Ready to ensure your facility meets the highest standards for durability and safety? Request an Estimate today to learn how Painters USA can tailor a solution to meet your needs.