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Services
Refresh your building’s exterior and ensure its durability
Improve your interior with durable, low-VOC finishes tailored to your needs
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Ready for all heights and types, with certified aerial lift operators
Services
Restore, refresh, and increase the visual appeal of the exterior of your facilities
From pipe labeling to hazard marking, ensure safety and compliance
Coating solutions engineered for enduring performance, aesthetics, and regulatory compliance
Safeguard your installations against the elements with durable coatings
Protect and revitalize your machinery
Safety-focused, compliant painting for difficult-to-access areas
Ready for all heights and types, with certified aerial lift operators
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Services
Durable coatings for forklift traffic, slip resistance, chemical resistance, and more
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Transform floors into sleek, resilient surfaces with our concrete polishing.
Durable repair, patching, and resurfacing for industrial and commercial spaces.
Ensure safety and compliance with secure footing for workers and customers
Certified ESD flooring for durability, safety, and compliance
Comprehensive warehouse floor markings and line-striping solutions tailored to your needs
Durability and thermal shock resistance for industrial environments.
Industrial Cleaning

Comprehensive industrial cleaning services. We’re committed to delivering thorough and efficient cleaning solutions that enhance safety, maintain equipment longevity, and ensure compliance with industry standards.

Services
Ready for all heights and types, with certified aerial lift operators
From advanced robotics to heavy-duty machines, ensure optimal performance and longevity
Mitigate risk and prevent catastrophic outcomes with professional dust cleaning
Versatile cleaning and surface preparation for industrial needs.
Designed for delicate finishes to heavy-duty industrial cleaning
Eradicate dirt, grime, mold, and other contaminants from your facilities
An innovative, environmentally friendly, and efficient alternative to traditional blasting
Efficiently clean with no water, chemicals, or secondary waste

Industrial Line Striping for Kuhn North America in Broadhead, WI

Location:Broadhead, Wisconsin
Location:Broadhead, Wisconsin
5,700:
Linear Feet

Client and Facility Overview

Kuhn North America, Inc., a leading manufacturer of agricultural machinery, operates a substantial manufacturing facility in Broadhead, Wisconsin. The facility produces a diverse range of agricultural equipment, including plows, tillage tools, fertilizer spreaders, mowers, and related products, serving the agricultural sector's equipment needs.

Requested Maintenance

The client required professional line striping services throughout their manufacturing facility. The project involved removing existing line striping and installing new yellow safety lines totaling 5,700 linear feet. The work needed to be completed in three sections during the second shift and after-hours to minimize disruption to manufacturing operations.

Decision Driver and Timing

The project timing and execution strategy were driven by the need to maintain operational efficiency while updating critical safety markings. By dividing the work into three sections and scheduling during second shift and after-hours, the facility could continue its manufacturing operations with minimal disruption. This phased approach ensured that safety standards were maintained throughout the transition from old to new line striping.

Scope of Work

  • Surface Preparation: Diamond grinding and shot blasting to completely remove existing line striping, followed by thorough solvent cleaning to ensure proper adhesion
  • Surface Repairs: Identification and repair of small holes using fast pack and aggregate to create a uniform surface for new striping
  • Line Application: Installation of 5,700 linear feet of new line striping using Sherwin Williams Macropoxy 646 in yellow

Project Management: 

  • Division of work into three distinct sections for systematic completion
  • Coordination with facility management for power supply access
  • Implementation of controlled access zones (CAZ) to maintain safety

Safety Protocol: 

  • Establishment of clearly marked work areas with safety cones and caution tape
  • Use of appropriate PPE including protective gloves, spray suits, facial respirators, hard hats, steel toe boots, and safety glasses
  • Implementation of controlled access zones to protect non-essential personnel

Notable Details

Phased Execution: Strategic completion in three distinct sections allowed for systematic progress while maintaining facility operations

Access Management: Implementation of a comprehensive Controlled Access Zone (CAZ) system to ensure worker safety and prevent unauthorized entry into work areas

Schedule Optimization: Second shift and after-hours scheduling minimized impact on daily manufacturing operations

Site Preparation Requirements: Clear communication of area clearance needs through detailed project readiness agreements to prevent delays and ensure efficient workflow

Quality Assurance: Thorough surface preparation process including diamond grinding, shot blasting, and solvent cleaning to ensure maximum durability of new line striping

Contingency Planning: Established clear protocols for addressing unforeseen conditions, including a formal notification and approval process

Client Satisfaction

The project met Kuhn North America's requirements for updating their facility safety markings while maintaining operational continuity. The strategic phasing and after-hours execution demonstrated Painters USA's commitment to minimizing disruption to the client's manufacturing processes. The comprehensive surface preparation and application of high-quality Sherwin Williams Macropoxy 646 ensures long-lasting results that support the facility's safety and operational needs.

Location:Broadhead, Wisconsin
5,700:
Linear Feet
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